How to Measure for a BBQ Grill Cover (So You’re Not Guessing at the Store)

Don't Let Your Grill Go Naked

Let's face it—your grill is your outdoor MVP. Whether you're firing up burgers for the neighbourhood or slow-cooking ribs for game day, it deserves the same care as any other beloved appliance. That means covering it right —with a grill cover that actually fits.

But buying a cover isn't just a one-size-fits-all deal. Whether you're hunting for a Weber grill cover , a Blackstone grill cover , or something more custom, getting the right size is key to protecting your investment from rust, dust, and weather woes.

Let's break down exactly how to measure your grill so you can get the perfect waterproof bbq grill cover , snug, and ready for action.

Step 1: Why Size (and Fit) Matters

Too big? Your outdoor grill cover will flap in the wind and possibly blow off. Too small? It won't fully protect your grill it is useless in a storm. Properly fitted covers prevent moisture buildup, rust, and UV damage. And if you've invested in something like a Weber Genesis grill , trust us—you want that Weber Genesis grill cover fitting like a glove.

Step 2: Grab These Tools Before You Measure

All you need is:

• A tape measure
  
  

• A notepad (or your phone)
  
  

• Your grill (clean and cool)
  
  

You're going to measure three key dimensions:

1. Width (side to side)
   
   

2. Depth (front to back)
   
   

3. Height (bottom to top of the grill)
   
   

Pro Tip:

Don't forget to include side fixtures, handles, knobs, and any accessories that stick out. Those little extras can make a big difference when fitting a large grill cover .

Step 3: Measure Like a Pro

🔧 Width (Side to Side)

Measure across the widest part of your grill, including any side tables or burners.

🔧 Depth (Front to Back)

This includes the distance from the front handles to the back of the grill.

🔧 Height (Bottom to Top)

Measure from the ground up to the tallest point of your grill—usually the top of the hood when it's closed.

Once you've got your numbers, round up just slightly to the next available heavy duty grill cover size. A few extra inches are fine—but not feet!

Step 4: Matching the Right Cover to the Right Grill

There's a perfect match for every grill out there—whether you're covering a cart-style char broil grill , a flat-top Blackstone , or a traditional charcoal grill .

Here's a quick guide:

• Weber models → Go for a custom grill cover setup or the exact Weber grill cover made for your model.
  
  

• Blackstone flat tops → Look for a snug flat grill cover that seals around the griddle.
  
  

• Char-Broil fans → A char broil grill cover with UV and water resistance is a must.
  
  

• Large grills or smokers → Opt for a large grill cover with adjustable straps or drawcords.
  
  

• Portable or kettle grills → A compact grill cover is all you need.
  
  

• All-season use → Look for a bbq grill cover waterproof and made with weatherproof, UV-resistant materials.
  
  

Step 5: Look Beyond Just Size

A good fit matters, but so does material. Here's what to look for:

• Durability : Choose a heavy duty grill cover made from polyester, PVC, or vinyl.
  
  

• Waterproofing : Protect against rain and snow with a bbq grill cover waterproof design.
  
  

• UV Protection : Prevent cracking and fading in the sun.
  
  

• Vents & Straps : These help reduce condensation and keep the cover in place during storms.
  
  

If you're covering an outdoor grill year-round, investing in a high-quality outdoor grill cover is non-negotiable.

Give Your Grill the Armor It Deserves

Measuring your grill the right way saves you time, money, and frustration. With a properly fitted gas grill cover , you'll keep your BBQ gear looking sharp and cooking like new, season after season.

Whether you're protecting a brand-new smoker, a tried-and-true Weber Genesis , or a flat-top backyard workhorse, there's a perfect barbecue grill cover out there for you.

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At GrillAce , we're serious about helping you protect your grilling investments. From finding the perfect grill cover to exploring our wide range of BBQ parts and accessories, we've got everything you need to grill smarter—not harder.

🔥 Ready to gear up? Explore our curated collection of Weber grill covers , Blackstone grill covers , char broil grill covers , and more at GrillAce.com —where quality meets BBQ passion.